New Industrial Line: How to assess your needs?

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​​​​1. Analysis of needs and objective

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Before starting any project, conducting a thorough analysis of needs and objectives is essential. This includes identifying the expected production volume, the type of products to be handled by the line, the required quality standards, and other relevant specifications.

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Key aspects to consider:

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• Products : Identify product characteristics for filling and packaging, such as size, weight, shape, and material.

• Type of Packaging : Determine the types of packaging and possible combinations.

• Production Volume : Define the number of pallets per day, week, or month.

• Rejection Rate : Determine the acceptable rejection rate for each machine or the entire line.

• Formats : Define the unique configuration requirements for each machine.

• Product Changeovers : Assess the need for product changeovers, such as machine sanitation, tool changes, or manual/automatic adjustments.

• Flow Management : Determine whether the line operates on a just-in-time flow or requires accumulation zones.

• Machine Type : Specify if the equipment operates in cycles or continuously.

• Communication : Define how the line will communicate with your site and the data to be exchanged.

• Packaging Systems : Select packaging types and systems, such as pallet wrapping, strapping, or stretch hooding.

• Troubleshooting : Decide how the equipment will be serviced—locally or remotely—by the supplier or maintenance team.

• Integration with Existing Systems : Consider compatibility with reusable machinery, transport systems, and storage or distribution infrastructures.

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​​​​2. Analysis and selection of machine suppliers

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It is crucial to conduct extensive research and comparisons of different line suppliers. Selecting a reliable, experienced supplier capable of delivering tailored solutions to meet your specific requirements is recommended. Managing multiple suppliers is also possible but involves coordinating exchanges between them. Comparing costs, equipment features, and after-sales services is essential for making an informed decision.

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Keys to choosing the supplier and proposed systems:

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• Research : Study and compare various suppliers based on their experience, reputation, and customer service.

• Equipment Selection : Choose equipment suited to your needs, considering capacity, rejection rates, speed, compatibility with your products, and other features (e.g., shared spare parts, cost of wear parts).

• Testing and Training : Request equipment testing with your products and ensure proper training for operational staff.  

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​​​​3. Evaluation of space and existing equipment

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Before installing the line, it is crucial to evaluate the existing infrastructure in your factory. This includes considering available space, electrical capacity, environmental conditions, and additional infrastructure requirements for the equipment's installation and operation.

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Key technical aspects for installation in your facility:

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• Dimensions : Measure the available space for the line, including ceiling height.

• Surface Type : Ensure the floors and walls are suitable for the intended use (e.g., tiled floors, soundproof walls, clean rooms).

• Airflow : Assess air control needs, such as temperature, filtered air, or suction.

• Workflow : Evaluate current workflows and determine the optimal location for the line without disrupting other operations.

• Accessibility : Ensure adequate access for pallet entry and exit, as well as material supply (e.g., packaging, cartons, reject bins).

• Energy Requirements : Assess the energy demands of the line and ensure compatibility with the existing infrastructure.  

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​​​​4. Design and layout of the line

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Once the line suppliers have been selected and the existing infrastructure evaluated, designing and planning the installation layout becomes crucial. This involves determining the optimal placement of equipment and planning material flows and the layout of other factory areas to ensure efficient and safe operations.